InspectioneeringTM Journal

·       1999 Index Summary

 

 

The following copyright protected listing of past articles and summaries is provided as a value-added service/reference for subscribers to the InspectioneeringTM Journal (“IJ”).

 

Regular columns:

 

Ø       Every “IJ” contains the “IJ” Activities Planner, a world-wide listing of upcoming events of interest to the InspectioneerTM.  Helpful keys are provided to alert the reader to intended to topics, e.g. FFS (fitness for service), NDE (nondestructive evaluation), RI (regulatory issues), RBI (risk based inspection), etc.  Digital subscribers have a choice to visit hosts’ sites or send e-mails where links are provided.  This will start in 1998.

Ø       Letters to the Editor, A place to pose questions, voice critiques and offer solutions to the editors and readership.

 

 

·       January / February 1999

 

Portable Pipe Wall Thickness Measuring Technique, “CUI Exposed”

By Joseph E. Pascente, LIXI, Inc.

 

A background on corrosion under insulation issues and a  tool called the “Profiler” using a gadolinium source are reviewed.  This is a real time tool.

 

 

Call for Participants – NDE Demonstration Forum, 1999 ASME Pressure Vessels & Piping Conference

 

 

Statistical Tools for Ultrasonic Thickness Data, Analysis Part 1 – Piping Thickness Analysis

By: Mike Sparago, CorrSolutions

 

Lessons on how to apply statistical curve fits to inspection thickness data sets, correctly, are presented in easy to understand language.

 

 

ASNT to Sponsor, Post-Conference Seminar, “NDT Personnel Qualifications and Certification Programs for the Year 2000 and Beyond”

 

European Safety and Reliability (ESREL) Conference “99,” “Gateway to the Next Millenium”

 

 

NACE Northern Area Conference-Calgary, Alberta, Canada

 

The Inspectioneer – Making Positive Strides

Editorial by: Greg Alvarado, Chief Editor

An update on the progress and evolution of the inspection role in the process industries.

 

External Buried Steel Pipeline Repair and Rehabilitation Coatings

Detailed references to NACE standard.

 

 

 

Bolt Behavior No. 2

By: Del Underwood, Consultant

Background part 2 on failure investigation and avoidance for bolting.

 

Industry Activities Planner

 

 

 

·       March / April  1999

 

 

Statistical Tools for Ultrasonic Thickness Data Analysis, Part 2 - Remaining Life Estimates

By: Mike Sparago, CorrSolutions

 

Lessons on how to apply statistical curve fits to inspection thickness data sets, correctly, are presented in easy to understand language.  This part goes over how to use statistics to more accurately predict remaining life of piping and to predict when localized corrosion may be occurring.

 

Some Newer NDE Applications in Use in the Middle East

By: John Reynolds, Refining and Petrochemical Editor

 

A review of emerging NDE techniques and their use in the field they include; acoustic emission for tank bottom leak detection and screening, acoustic emission for valve leakage, pulsed thermal wave imaging, PVDF plastic UT strips, AUT replacement for RT in pipeline welding,  and real time radiography.

 

API Developing Program for UT Technician Qualification Demonstration Testing

 

Announcement that API is considering the launch of an NDE qualification demonstration testing program.  First discipline covered will likely be UT flaw detection and sizing.

 

Boiler Tube Inspections and “Travelling” Personnel Certifications

 

2 Samples of discussions occurring on the Inspectioneering website.  One covers the ASNT ACCP certification scheme where certifications will travel with the technician and testing be more specific.  The other covers the use of rotating UT probe inspection of boiler tubes coupled with an initial screening using remote field eddy current testing.

 

The Global Technology Forum RELIABILITY Conference

 

Announcement about the conference to occur in Amsterdam in September 1999 covering various equipment reliability, inspection and availability issues.

 

Industrial Services International Convention

 

Announcement about the conference to occur in Houston, TX in June 1999 covering various equipment reliability, inspection and availability issues.

 

 

CCPS International (Center for Chemical Process Safety) Conference and Workshop on Reliability and Risk Management

 

Announcement about the conference to occur in San Francisco, California in late September 1999 covering various risk based issues in the process industries.

 

 

OFFSHORE TECHNOLOGY CONFERENCE

 

Announcement with some details about this popular conference to be held in May 1999.

 

Focus on Technologies and Work Processes to Make Maintenance a Value-Added Activity

1999 NPRA Refinery and Petrochemical Plant Maintenance Conference and Exhibition

 

Announcement and preview of this upcoming 1999 conference.

 

1999 ASME Pressure Vessel and Piping Summer Conference and - Software Demonstration Forum

 

Announcement and preview of this upcoming 1999 conference.

 

 

·  May / June 1999

 

An Overview of the EPA Risk Management Program Rule and the Relationship to Inspection Professionals

 

Details about the relationship of the RMP rule to OSHA’s 1910.119 ruling, focusing on Mechanical Integrity.

 

Utilizing On-Stream Inspection Techniques in the Petroleum/Petrochemical Industry in Lieu of Internal and Turnaround Inspections -  Part1

By: John Reynolds and Mark Bell, Equilon Enterprises, LLC

 

Important 3-part series by industry leaders covering the cost/value of NDE, access to NDE and corrosion specialists, “Black Box” technologies, technician qualification and performance demonstration testing, and NDE procedures.  Techniques to be covered in include; pulsed eddy current, ultrasonic guided waves, broadband electromagnetic pulsing, real time radiography, EMATS, robotic in-service inspection of storage tank bottoms, high temperature ultrasonic thickness measurements, on-stream ultrasonic flaw detection and sizing, thermographic inspection of vessels and piping, acoustic emission testing of piping, vessels and tanks.  Equipment covered includes piping and vessels for corrosion and cracking detection.

 

States that Reference API Standards 510, 570, & 653

By: Roland Goodman, American Petroleum Institute

 

A listing of US states accepting API pressure vessel, piping and in-service above ground storage tank inspection codes.

 

Mechanical Integrity Management Using Remaining Wall Thickness and Data Analysis – Part 1

By: Art Leach, Krautkramer

 

How to use thickness readings for managing inspection programs including through coating thickness measurements, data loggers, data analysis, the fit with Mechanical Integrity program requirements, how UT thickness gages work and using multiple echo information for thickness readings.

 

 

 

Rapid Screening Improves Heat Exchanger Reliability

By: Richard L. Lopushansky, Southwest Research Institute

 

Primer on the use of ultrasonic guided waves for rapid inspection of tubulars and comparison to rotating ultrasonics, remote field eddy current (RFEC) and magnetic flux leakage (MFL).

 

Bolt Behavior No 3

By: A.C. Del Underwood, Underwood Associates Consulting

 

Background part 3 on failure investigation and avoidance for bolting.

 

Complete Volumetric Inspection of In-Service Vessels and Piping Using EMAT Ultrasound

By: Paul K. Davidson – WIS, Inc.

 

Primer on EMATs (Electro-Magnetic Acoustic Transducers) technology and case histories on its use for piping, vessel and nozzle inspection.

 

Materials of construction for Chemical Processing

 

Announcement for conference at the University of Wisconsin, Madison covering metallics, ceramics, graphite, thermoplastics, glass lined steel, fluorochemicals, refractories and plastics.  Held July 1999.

 

·  July / August 1999

 

 

Examples of On-Stream Inspection, “Cracks, Corrosion and Tanks”

By: Alan Wolfe, Exxon Research and Engineering

 

Summary on advancements in the following NDE techniques for the refining and chemical industries; Time of Flight Diffraction (TOFD) UT, elevated temperature thickness measurements, and EMATS.  Some comparison results from Exxon are presented.

 

Accident Investigation Report on the Explosion and Fire at the Irving Oil Refinery

Saint John, New Brunswick, Canada

 

A review and lessons learned in this tragic heater fire that led to one fatality.  Inspection, damage mechanism and materials of construction issues are covered.

 

Measurement of Sludge Volume in Crude Oil Storage Tanks

By: Paul T. Marks, Ken Miertschin and Nick R. Skinner, Iris Inspection Services Inc.

 

This new technology is unveiled for mapping the contour of sludge deposits in tanks.

 

Utilizing On-Stream Inspection Techniques in the Petroleum/Petrochemical Industry in Lieu of Internal and Turnaround Inspections-Part 2

By: John Reynolds and Mark Bell, Equilon Enterprises, LLC

 

Important 3-part series by industry leaders covering the cost/value of NDE, access to NDE and corrosion specialists, “Black Box” technologies, technician qualification and performance demonstration testing, and NDE procedures.  Techniques to be covered in include; pulsed eddy current, ultrasonic guided waves, broadband electromagnetic pulsing, real time radiography, EMATS, robotic in-service inspection of storage tank bottoms, high temperature ultrasonic thickness measurements, on-stream ultrasonic flaw detection and sizing, thermographic inspection of vessels and piping, acoustic emission testing of piping, vessels and tanks.  Equipment covered includes piping and vessels for corrosion and cracking detection.

 

 

 

 

 

 

Mechanical Integrity Management Using Remaining Wall Thickness and Data Analysis-

Part 2

By: Art Leach, Krautkramer

 

How to use thickness readings for managing inspection programs including through coating thickness measurements, data loggers, data analysis, the fit with Mechanical Integrity program requirements, how UT thickness gages work and using multiple echo information for thickness readings.

 

 

 

 

· September / October 1999

 

Alert, Inspectioneering Readers Watch Out for Web Crime!  Increase Your Internet Saavy…

 

Words to the wise on what to look out for when it comes to internet scams.

 

Samples of Discussions in the “IJ” Discussion Forum

 

2 sample discussions are presented.  One on heat exchanger tube inspection and one on technology for archiving of digitized inspection information.

 

Utilizing On-Stream Inspection Techniques in the Petroleum/Petrochemical Industry in Lieu of Internal and Turnaround Inspections-Part 3

By: John Reynolds and Mark Bell, Equilon Enterprises, LLC

 

Important 3-part series by industry leaders covering the cost/value of NDE, access to NDE and corrosion specialists, “Black Box” technologies, technician qualification and performance demonstration testing, and NDE procedures.  Techniques to be covered in include; pulsed eddy current, ultrasonic guided waves, broadband electromagnetic pulsing, real time radiography, EMATS, robotic in-service inspection of storage tank bottoms, high temperature ultrasonic thickness measurements, on-stream ultrasonic flaw detection and sizing, thermographic inspection of vessels and piping, acoustic emission testing of piping, vessels and tanks.  Equipment covered include piping and vessels for corrosion and cracking detection.

 

 

2000 TAPPI Engineering Conference- call for papers

 

Announcement and preview of this pulp and paper industry conference, September 2000.

 

UT Inspection for Cracking in Heat Exchanger, Tube-to-Tubesheet Welds and Tube Corrosion

By: Reggie Cross,  ND Tech, Berkeley Heights, NJ

 

New UT technique and hardware used to detect stress corrosion cracking in tube to tube sheet welds.

 

 

 

 

Risk Based Inspection (RBI) – The Current State- Part 1

By: Greg Alvarado, “IJ” Chief Editor

 

The author covers the progress of RBI implementation in the refining and chemical industries, where it is likely to go, and touches on important issues for successful implementation such as culture, return on investment, software tools, data entry, regulatory issues, the fit with inspection database management systems, justification for RBI implementation and risk reduction.  All is presented with a realistic view toward actual implementation.

 

Announcement, National Association of Inspection Companies

 

Announcement about the start of this inspection companies consortium in the Houston, TX area.

 

 

· November / December 1999

 

The Application Of Risk Based Inspection (RBI) and Evolution to Risk – Centered Maintenance – Part 1

By: Gene R. Meyer, The Dow Chemical Company, Midland, MI

 

The owner user author covers RBI basics, consequence and likelihood of failure for static equipment, and consequence considerations for rotating equipment in part 1.

 

Bio.

 

Laser Profilometry Applied To Catalyst Tubes In Reformers For Ongoing Condition Monitoring of Creep Damage

By: Richard D. Roberts, Quest Integrated, Peter Tait, Methanex New Zealand, Ltd.

 

Article on the use of laser profilometry for inspection of reformer tubes.  Case histories are presented and the importance of using complimentary techniques is stressed.

 

Letters to the Editor

 

Risk Based Inspection (RBI) The Current State – Part 2

By: Greg Alvarado, “IJ” Chief Editor

 

The author covers the progress of RBI implementation in the refining and chemical industries, where it is likely to go, and touches on important issues for successful implementation such as culture, return on investment, software tools, data entry, regulatory issues, justification and risk reduction.

 

The European Federation of National Maintenance Societies, Master Thesis Competition Program

 

Announcement of program to be held at Euromaintenance 2000 to be held in Gothenborg, Sweden in March 2000.

 

Letters to the Editor

 

Discussion on technologies for inspection of underground leaking process plant lines/piping.